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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Investigation Report Development - Incident Classification and Severity - Lessons Learned and Knowledge Management - Root Cause Analysis Methods |
| Operating Procedures and Practices | 10-15% | - Permit-to-Work Systems - Startup and Shutdown Procedures - Operations Training and Competency - Standard Operating Procedures (SOPs) - Safe Work Practices |
| Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Policy and Strategic Planning - Elements of PSM Systems - Continuous Improvement Frameworks |
| Risk Assessment and Analysis | 20-25% | - Event Tree Analysis (ETA) - Hazard Identification (HAZID) - Quantitative Risk Assessment (QRA) - Bow-Tie Analysis - Layer of Protection Analysis (LOPA) - Hazard and Operability Analysis (HAZOP) - Fault Tree Analysis (FTA) |
| Emergency Planning and Response | 5-10% | - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Emergency Response Planning |
| Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - EPA RMP Regulations - Compliance Verification Methods - OSHA PSM Requirements - International Process Safety Standards |
| Process Safety Engineering Fundamentals | 15-20% | - Toxicology and Exposure Assessment - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards - Equipment Design and Integrity - Chemical Process Safety Fundamentals |
| Management of Change (MOC) | 8-12% | - MOC Process Requirements - Technical Review and Risk Assessment - Temporary vs. Permanent Changes - Personnel and Organizational Changes |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Static Electricity accumulation could be a concern with which of the following fluids? (Select all that apply)
A) Toluene
B) Sea water
C) Benzene
D) Hexane
2. What is it called when a process operates outside of documented standard operating limits?
A) Abnormal Operations
B) Emergency Response
C) Transient Operation
D) Consequences of Deviation
3. Which of the following is not a leading metric for emergency management?
A) Number of revisions to emergency response plans in past year
B) Number of trained emergency response team members on each shift
C) Number of actual process safety incidents in past year
D) Number of realistic emergency response drills in past year
4. The risk of an incident is determined by considering its likelihood and:
A) Consequence
B) Probability
C) Frequency
D) Safeguards
5. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)
A) Incident Investigation
B) Training and Performance Assurance
C) Workforce Involvement
D) Asset Integrity and Reliability
E) Conduct of Operations
Solutions:
| Question # 1 Answer: A,C,D | Question # 2 Answer: A | Question # 3 Answer: C | Question # 4 Answer: A | Question # 5 Answer: B,D,E |
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